Behind the Scenes: How Our Metal Buildings Are Manufactured and Delivered

Have you ever looked at a perfectly installed metal building and thought, “How did that get here?” The structure might look simple at once, but there is actually a whole process that happens behind the scenes.

It goes through many steps before it reaches your property. Since we believe in transparency, we have decided to share how manufacturing and delivery processes happen at our company. We work hard to make sure every structure is made with precision, delivered safely, and installed with care.

From raw steel to a finished product, there is a journey your building takes. You will know how our buildings are created step-by-step, from the moment you place order to the moment the last screw is installed.

The process is carefully planned and carried out by skilled teams who know metal buildings inside and out. Are you ready to take a tour of our process?

Step-by-Step: From Manufacturing to Delivery of Metal Buildings

We have a partnership with several manufacturers in different regions of the USA. As we receive an order, we share the design specifications with the manufacturer. They manufacture your structure as per your needs. Let’s go through the detailed steps and comprehensive information about our steel building manufacturing process.

Step 1: It All Starts with Quality Steel

We need quality steel components to manufacture a structure as per specifications. Well, every great building begins with high-quality materials. In our case, that means the best gauge steel. Steel is strong, long-lasting, and resistant to pests and weather. That’s why we choose it for every frame, roof panel, and support beam.

We use two types of framing:

• 12-gauge steel – It is thicker and stronger, and ideal for heavy-duty buildings.
• 14-gauge steel – It offers standard strength and is mostly installed for regular use.

Once we receive raw steel, it undergoes strict quality checks to ensure it’s ready for manufacturing.

Step 2: Cutting and Shaping the Steel

Our manufacturer inspects the quality of the steel components, and then it is sent to a fabrication area. Here’s where the real transformation begins. We use automated cutting machines and CNC tools (Computer Numerical Control) to cut steel pieces into the exact sizes needed. These machines help us ensure every piece fits together perfectly when the building is assembled.

But the shape and size of the structure depend on an order. Our manufacturers create:

• Steel frame components
• Roof trusses
• Wall posts
• Doors and window openings
• Anchor systems

Each part is shaped and checked before moving to the next stage.

Step 3: Customization According to Your Order

Now it’s time to consider what you want in the structure. Every customer has different needs, and we respect that. Some people want a simple steel carport, while others need a large barn or a metal garage with windows, doors, and insulation. Many want three-car metal carports, which require larger steel components than one or two-car carports. Similar, with other steel structures.

Here is what we customize based on your preferences:

• Size of the building (length, width, and height)
• Roof style (regular, boxed-eave, or vertical)
• Framing gauge (12-gauge or 14-gauge)
• Panel color and trim color
• Doors and windows (placement and size)
• Anchoring method (concrete, ground, or asphalt)

You can customize your structure using our 3D estimator tool and share the structure with us. All this information is sent to our production team. Then, your building is constructed exactly as you ordered it.

Step 4: Welding and Frame Assembly

Once all the parts are manufactured, we start welding some parts together. These are only those parts that do not need on-site welding; they are done in advance. This includes connecting trusses and creating parts of the steel frame.

These welded sections make the on-site assembly much faster and easier. We make sure each weld is strong and smooth. Our skilled team uses advanced tools to avoid weak joints or rough finishes.

Step 5: Painting and Coating

This is crucial to make the structure look beautiful and feel comfortable. Well, steel is tough by itself, but when it is exposed to sun, rain, or snow, it can rust over time. That’s why we coat all panels with protective paint or galvanized layers.

We offer a wide variety of color options for the roof, walls, and trims. This not only gives your building a clean look but also protects it from weather damage. We also apply a clear finish to resist fading and make maintenance easier for you in the long run.

Step 6: Pre-Delivery Inspection

Before we load your building for delivery, we do a complete final inspection. We check some crucial things as mentioned below.

• All measurements
• Paint quality
• Welds and connections
• Structural integrity
• Custom features like doors and windows

If we notice any issues, we address them first before delivery. So, nothing gets shipped unless it passes every checkpoint. It ensures your building is safe and ready to install.

Step 7: Scheduling the Delivery

Now it’s time to schedule the delivery. Once your building is manufactured, we get in touch to schedule the delivery and installation. But before that, we confirm some points.

Your building site is ready:

You have to prepare the site before delivery. So, installers do not have to wait for preparations. Prepare the foundation for the structure you want to install. Learn about different types of metal garage foundations and choose the best one for your steel structure.

You have received the permit:

You must be ready with a permit also, if required, for the construction on the site you selected. Since obtaining a permit takes time, holding installers until you get a permit can’t be a good practice. Therefore, it’s advisable to obtain the permit in advance or before delivery.

Your selected date and time for delivery work for you:

We schedule the delivery on the date and time you select. Decide on them according to your comfort and inform us so we can schedule the delivery at your convenience. At Carports Advisor, we always aim to keep you informed and stress-free throughout the process.

Step 8: Loading for Safe Transport

Our team carefully packs all the steel parts to prevent scratches or damage during transit. We load everything onto flatbed trucks or trailers in the correct order for fast unloading and installation. We separate heavier pieces from lighter panels. We also tie everything securely to prevent shifting during transport.

Step 9: Delivery at Your Location

Once you share the date, and we inspect all the steel parts, our trained crew arrives with your complete metal building kit.

Our crew then does the following work:

• Unload the materials
• Re-check the components
• Prepare the site for installation

Delivery is free in most areas we serve. If there are special conditions like hard-to-reach roads or steep slopes, we discuss them with you beforehand.

Step 10: On-Site Installation

This is an exciting and crucial step to be aware of. Our expert team installs the building step by step. Let’s take a look at what we do for installing your building.

• We layout the base frame
• Anchor the structure to the ground or concrete
• Then we raise the steel frame
• Attach the roof and wall panels
• Install doors, windows, trims, and other custom features
• After installation, we inspect the structure

Although installation time varies due to many factors, it typically takes 1 to 3 days if everything goes as per the plan. Small carports can be installed in just a few hours.

Tips to Prepare for Delivery and Installation

We suggest some tips so you can be ready for delivery and installation effectively.

Level the Site:

As we all know, the foundation plays a crucial role in building an installation. Ensure your land or foundation is level and ready before delivery. A perfect foundation contributes highly to enhancing the lifespan of the structure.

Get Local Permits:

Without a permit, it is going to be difficult to install and retain the structure. Some areas require building permits. Check with your local building authorities to find out which permit you are required to have.

Clear the Path:

Make space for delivery trucks to access the installation area. Because often during delivery, trucks do not find a way to reach your site. In this case, things can get chaotic and delay the construction.

Be Available:

When installation happens, stay nearby because installers may need you for anything. Some decisions should be made by you only at the time of installation. Our crew may have some questions to ask you, so try to be available.

Need a Metal Building Backed by Trust?

We at Carports Advisor do more than just sell metal structures. Our team listens to your specifications carefully to deliver what you asked for. From raw steel to a fully installed structure on your property, each step is handled with precision. We want you to feel confident in your purchase. That’s why we keep our process transparent, simple, and customer-focused. When you choose us, you do not just get a metal building; you get strength, quality, and trust delivered to your door.

So, explore all the structures on our site and choose the one you like for delivery. You can expect to receive your order within 10-60 days; approximately half of our orders are delivered within this timeframe. If you have any questions, just ask us by calling us at (336)-914-1654.